Workshop

  • Classic Techniques: practical painting

    Classic Techniques: practical painting

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    There’s a moment in every bike’s life when its paintwork needs a bit of a refresh – but you don’t want to go to the expense and extent of a full-blown professional makeover. Bob Pickett set to with the sandpaper and spray cans… Regular readers may well recognise this particular Morini 3½, which appeared many…

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  • Tuning For Need, Part 2

    Tuning For Need, Part 2

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    Paul Friday continues his quest to make his old banger sizzle. In this episode, your hero tries to find an ignition system to fit his single-cylinder Moto Guzzi Nuovo Falcone… Electronic ignition systems are so common now that they are taken for granted. It’s a box with some wires that makes the plug fire. It…

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  • Tuning for Need, Part 1

    Tuning for Need, Part 1

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    Paul Friday’s industrial relic – a Moto Guzzi Nuovo Falcone – produces a lot less power than it could. In this series of features from the RC RChive, he embarks upon a quest to make the old banger sizzle… My bike makes a lot less power than it could. While we all accept that old…

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  • Special Tool Trickery

    Special Tool Trickery

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    Neil Cairns didn’t have the correct special tool to hand when he replaced the fork seals on his AJS single. So he… improvised… If you plan on keeping your old bike for a while and want to work on it yourself, then it seems sensible to build up a stock of the particular tools to…

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  • Moto Morini 350 Cambelt Change

    Moto Morini 350 Cambelt Change

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    Changing the cambelt is probably the most difficult part of servicing one of Morini’s modular v-twins. Paul Compton, Paul Morgan-Knight, Mark Bailey and Martin Gelder show how it’s done using high definition shed-o-vision video and greasy smudge photography… The Moto Morini factory workshop manual, or the Blue Book as it’s more widely known, recommends changing…

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  • MZ Supa 5 Brake Modification

    MZ Supa 5 Brake Modification

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    Malcolm Thomason loves his MZ, but its going was definitely better than its stopping. He looked at the front brake with an engineer’s eye… Everybody knows that the Supa 5 front drum brakes are rubbish. Don’t they? But why? The front brake is the same size as the rear one, and that can lock the…

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  • Ariel Square Four Alternator Conversion

    Ariel Square Four Alternator Conversion

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    Bennet Longman was so frustrated by the electrical shortcomings of his Ariel Square Four that he developed his own alternator conversion. So now he can ride at night with excellent illumination, without having to rev the engine senseless… Owners of the alloy-engine variants of the Ariel Square Four will be excited by the possibility of…

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  • MZ ETZ 250 Tuning

    MZ ETZ 250 Tuning

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    Derek Pickard looks at the stock MZ250 carb situation, tries the alternatives, finds what works and gives the details of how to make your ETZ run super sweet… Let’s start with a few hard facts: The BVF carb as fitted to the MZ two-strokes can only be considered ‘average’ in its metallurgy and machining. It…

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  • Shock Absorber Service Tool

    Shock Absorber Service Tool

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    As Alan Goff discovered recently, it’s not always easy fit a new set of shock absorbers to your classic bike (particularly if you have just the one set of hands). He built a special service tool to take the strain… Alan Goff recently rebuilt his Triumph Tiger Cub (you’ll be able to read all about…

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  • BSA Gold Star Brake Conversion

    BSA Gold Star Brake Conversion

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    One front drum brake not good enough for you? DBD Brian grafted two BSA 8” front drums together to improve the braking on his Gold Star. Here’s how he did it… This is a conversion I carried out on my Goldie about ten years ago. As you can see, it’s two Goldie eight inch brakes…

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