Workshop

  • Carb Balancing with Vacuum Gauges

    Carb Balancing with Vacuum Gauges

    by

    Transform your juddering and shuddering classic bike into a smooth performer. Always a sucker for a workshop gadget, Martin Gelder presents a balanced approach to carburettor set-up using vacuum dial gauges… A set of carefully balanced carburettors can transform the way a bike rides. They can turn a shuddering and rattling monster into a smoothly…

    Continue reading »

  • Shock Absorber Service Tool

    Shock Absorber Service Tool

    by

    As Alan Goff discovered recently, it’s not always easy fit a new set of shock absorbers to your classic bike (particularly if you have just the one set of hands). He built a special service tool to take the strain… Alan Goff recently rebuilt his Triumph Tiger Cub (you’ll be able to read all about…

    Continue reading »

  • MZ ETZ 250 Tuning

    MZ ETZ 250 Tuning

    by

    Derek Pickard looks at the stock MZ250 carb situation, tries the alternatives, finds what works and gives the details of how to make your ETZ run super sweet… Let’s start with a few hard facts: The BVF carb as fitted to the MZ two-strokes can only be considered ‘average’ in its metallurgy and machining. It…

    Continue reading »

  • BSA Gold Star Brake Conversion

    BSA Gold Star Brake Conversion

    by

    One front drum brake not good enough for you? DBD Brian grafted two BSA 8” front drums together to improve the braking on his Gold Star. Here’s how he did it… This is a conversion I carried out on my Goldie about ten years ago. As you can see, it’s two Goldie eight inch brakes…

    Continue reading »

  • MZ Supa 5 Brake Modification

    MZ Supa 5 Brake Modification

    by

    Malcolm Thomason loves his MZ, but its going was definitely better than its stopping. He looked at the front brake with an engineer’s eye… Everybody knows that the Supa 5 front drum brakes are rubbish. Don’t they? But why? The front brake is the same size as the rear one, and that can lock the…

    Continue reading »

  • Moto Morini 350 Cambelt Change

    Moto Morini 350 Cambelt Change

    by

    Changing the cambelt is probably the most difficult part of servicing one of Morini’s modular v-twins. Paul Compton, Paul Morgan-Knight, Mark Bailey and Martin Gelder show how it’s done using high definition shed-o-vision video and greasy smudge photography… The Moto Morini factory workshop manual, or the Blue Book as it’s more widely known, recommends changing…

    Continue reading »

  • Pukka Paint For Chassis Parts

    Pukka Paint For Chassis Parts

    by

    If you’re restoring a classic bike at home, then you’ll inevitably need to paint some components. Sending everything off to the professionals can be costly, so Laurie Packer investigates a new DIY option… With a good few restorations under my belt I am delighted when I come across a product which does exactly as it…

    Continue reading »

  • Magnetos

    Magnetos

    by

    The Power Behind The Bang Behind The Clutch Behind The Rear Tyre… Dave Minton explains about sparks… You may have grasped that I have, through probably crack brained deliberations, become the owner of a Velocette Venom. As to the reason why, rather than repeat myself or leave insufficient opportunity for further tales of the drive…

    Continue reading »

  • Crankshaft Removal

    Crankshaft Removal

    by

    Classic bikes can create all sorts of problems, especially the more unusual models. Phil Speakman has been puzzling over how to extract a seized crank on his Adler Favorit… When you’re rebuilding a classic bike there’s a certain amount of procrastination involved. Although maybe ‘procrastination’ isn’t really the right word now I think about it.…

    Continue reading »

  • Pazon Electronic Ignition for Laverda 750

    Pazon Electronic Ignition for Laverda 750

    by

    Stu Thomson wanted to improve the low-rev running on his Laverda 750 twin. So here’s how he fitted a modern electronic ignition unit to it… I have fitted a Pazon Surefire ignition to my Laverda 750cc SF1. I used the unit designed for the Triumph, BSA and Norton twins. I am a retired engineer and…

    Continue reading »